Experiencing Clutch Problems? Here Are The Most Common Issues.
This technology allows the user a smooth drive without having to worry too much about changing gears. Every golf cart will have a clutch consisting of two parts namely the primary clutch and the secondary clutch. What are the common problems associated with the clutch system? How do you identify if the problem lies with the clutch and not with any other part of the golf cart? Well, let me elaborate by giving some examples of scenarios that could occur if there is any problem with the clutch system.
Another common problem a lot of people face is a jerky start. The cart while starting up might give out a few jerky movements. After a while, it could become smooth, but this problem is caused due to some issues with the clutch system.
The clutch system will not be smooth and the speed will be erratic. These are some of the common problems observed due to issues with the clutch system. You might have found that as soon as you let go of the hill brake the clutch refuses to engage. This could be due to a battery that is not working or due to some issues with the clutch system itself. Fixing the battery will usually help you resolve the issue of your golf cart clutch not engaging. If you find that the issue does not lie with the battery, then you might have to remove the back cover and take a look at the system to figure out what the issue is.
With the rear end jacked up, try throttling the cart. If the cart refuses to throttle, then the problem might be with the throttle cable. Fixing this cable can easily help resolve your issue. Also, check if the drive belt is loose. Sometimes a belt that does not have the correct tension and is loose may cause the clutch to not engage properly. It might help to clean out any rust on the clutch system as this could also be the cause of this issue.
Rectifying these problems could help resolve the clutch issue. If the clutch still refuses to engage, you might have to get it checked by a service center. They will be able to identify the issue easily and help fix it. How to Fix a Golf Cart Clutch that is Slipping One of the common problems in a clutch system is the clutch slipping while switching from the neutral gear.
The problem might be much more when more people are seated in the cart as the clutch would refuse to engage because of the added weight. This could be because the clutch is slipping from its designated position. You might have to check the belt.
If the belt is loose or too tight, this squeaking noise may be heard. Try replacing the belt to see if the problem is resolved. If the issue persists, then you can try dismantling the clutch system to identify which part is causing the problem. Worn out parts can also create squeaking noise while driving. Sometimes this issue of the clutch not fully engaging but slipping could be caused due to the dirt build-up inside. Cleaning the clutch thoroughly might be the simplest solution to this problem.
You could also try lubricating the system with a good quality lubricant. This might free up the clutch and thus prevent the squeaking noise.
Another common reason could be due to the weights present inside the system hanging up. Check if the weights are correctly positioned and reposition them correctly. This should resolve the problem. How to Fix a Golf Cart Clutch that is Stuck Sometimes you might want to remove or replace the clutch after it has been used for quite a long time. You just have to remove the oleoresins in the center and the clutch will come out very easily.
The first thing you can try out is adding some PBBlaster to the clutch and let it soak in for some time. Add a generous quantity and let it sit for a couple of days. Next step is to try removing the clutch. Gently place the crowbar behind the clutch and apply pressure. The clutch might slide off and come apart. Make sure to add even pressure at the same intervals otherwise you might end up breaking a part.
If none of these techniques work, you can try cutting some relief on the clutch. This might loosen up the tight parts and help you remove it without damaging the main segment. Using a chisel to cut out the relief could be a good idea. Never use a pickle fork or any other fork to cut out or pull out the clutch. This could damage the other internal systems and might end up causing more harm.
Well, the most common issue experienced by people, is the clutch getting stuck. This is a common problem and a lot of people have had this issue. What can you do to get rid of this issue? Try using WD40 and spray it on the clutch. Leave it for a while and try. Any dirt or dust clogging up the system will be released, thereby helping you to loosen up the clutch. You can also try using a clutch puller to help release the clutch.
If neither of these work, you might have to take apart the whole clutch and check if the weights are properly aligned. Remove the outside hub and check each of the parts quite thoroughly. One of the solutions involves removing the clutch and cleaning it thoroughly. Apply a good lubricant and reassemble the clutch back. There is a chance the issue might be resolved, post the lubrication. Another cause could be a bad spring. Sometimes, if the spring in the system is bad, it could cause the clutch to get stuck.
Try replacing the spring and check if the problem is resolved. If none of these work, you might have to replace or rebuild the entire clutch system. Troubleshooting Yamaha G29 Clutch Problem One of the common problems faced by the users of the G29 Yamaha model is the clutch coming off the shaft.
This is usually noticed when the driven clutch keeps falling off or becomes loose which then leads to the clutch coming off the shaft. Are you experiencing this issue? Worry not! I will help you fix this problem quite easily. Try torquing the bolt that holds the clutch to a higher level. In most cases, this will resolve the problem. Another solution would be to apply Loctite on the threads.
The adhesive will help hold the clutch in place. Check if any of the bolts are bent or any of the parts are damaged. This could be the cause of the issue.
There is a washer present under the clutch which helps in protecting it. If this washer is damaged in any way, then it could come loose leading to the clutch getting stuck. It might indeed be surprising to note that quite a lot of people have trouble with this washer. Many people have complained that their washer fails within 3 months. So it would be a good idea to check the various parts of the clutch to identify the issue correctly. There are diagrams available online which can help you identify the clutch and its parts correctly.
How to Spot Signs of Clutch Failure on Your Car
How do I know if my golf cart clutch is bad? Can you adjust a golf cart clutch? G16 secondary clutch adjustment If you are unsure about removing the drive belt or the clutch, then you can adjust it. Just take out the belt and wound it again with the secondary clutch according to the requirements, and your problem should be fixed.
Why does my gas golf cart hesitation? The main reason why an EZGO Gas golf cart hesitates while accelerating, is because of a dirty carburetor. A dirty carburetor causes this hesitation. In case it has worn out too much, you can replace the carburetor. If the carburetor is clean and is working fine, then you should check the throttle cable.
Does a golf cart have a clutch? This transmission is comprised of two different clutches connected together by a golf cart drive belt. What does the secondary clutch do on a golf cart? Yamaha driven clutches are better known as a secondary clutch.
This clutch attaches to the rear end and is used to propel your golf cart to higher speeds. The clutch is closed until the motor turns over. How do you tighten a clutch belt on a golf cart? Slowly rotate the clutch and the belt will come off easily. If the belt is already loose, taking it out is very easy. Why does my golf cart stop and go? If you have a battery-powered golf cart, it may break down even more frequently.
This can lead to solenoid problems, especially if you take your cart out often. How do you fix the reverse on a golf cart? To fix this, you should switch the position of both the wires that are leading to the motor. What causes a golf cart to surge? A golf cart may be surging due to faulty batteries, faulty battery cables, or because the speed sensor connection has become loose.
There are one or more bad batteries or battery cables. Check the battery pack voltage when the cart is stationary. The connector on the speed sensor has become loose. How long does a golf cart last? They make them with steel frames and they will rust and eventually break.
Longevity ranges between years or longer for the various manufacturers. To dispel rumors by non dealers — gas carts are not going to be done away with. Are electric golf carts better than gas? Electric carts cost less both to purchase and to maintain, and recharging the battery is much less expensive than buying gasoline. Can Am clutching explained? The clutch weights effect how much grab force on which the sheaves apply to the belt.
Which clutch is the primary and secondary? The primary has what is called buttons, these ride against towers that allow the sheave to open and close. The Secondary has what is called a roller, and it rides up and down on the ramp of the secondary clutch.
What does a clutch weight do? The clutch weights are the speed-sensing component of the primary pulley. As the engine rpm increases, the clutch weights swing out against the rollers in the spider tower, generating a force that quickly overcomes the spring pretension. How does the clutch work on a gas golf cart? The other sheave is fixed to either the crankshaft or the differential input shaft and it does not slide, it just spins.
How tight should golf cart starter belt be? The drive belt should not be too tight. To check if your drive belt is set just right make sure your golf cart is turned off then check the drive belt by pressing it down between the two clutches with your finger.
If it deflects less than 1. How do you measure golf cart belts? Re: Measuring for belt length wrap the twine around the center shaft on the engine clutch and the outside largest diameter of the rear clutch.
Should I leave my golf cart plugged in all the time? Leaving your golf cart plugged all the time is not an ideal maintenance practice for the longevity of your battery.
A golf cart battery is like the fuel in your car; it needs to be at its optimum all the time. Why is my electric golf cart sputtering? Check all connections on top of the batteries and check the voltage of all batteries as well as use a Hydrometer. That will fix it most of the time. How do I know if my electric golf cart motor is bad? You have enough going on in your life without your golf car refusing to start when you turn the key in the ignition. Why would a golf cart go in reverse but not forward?
If the connections are intact, interchange the top and bottom wires at the rear. If the cart now goes in reverse but not forward, the problem is with the switch.
You have to just change the switch in this case. Does a golf cart engine run backwards? Ski doos, Polaris, and Yamaha golf carts use engine reversing. How do you bypass a speed sensor on a golf cart? The speed sensor on the EZGO golf cart can be bypassed by unplugging it from the speed controller. By disconnecting the J5 pin on the speed controller, this will cause the golf cart to creep along as the controller will go into limp mode.
Do electric golf carts have transmissions? Unlike your automobile, electric carts do not have a transmission or clutch. Post navigation.
Dreadful Golf Cart Clutch ?
How to Fix a Golf Cart Clutch (Not Engaging/Slipping/Stuck)
The drive, or primary, clutch is found on the crankshaft of the engine. Preventative maintenance is one of the cornerstones to keeping your golf cart running well and extending the time between repairs. Or it could be due to problems with the clutch system itself. By fixing the battery this will normally help you if the golf cart clutch is not engaging. With the golf cart rear end jacked up, try throttling the cart.
If the cart refuses to throttle, then the problem might be with the throttle cable. By fixing this cable this can easily help resolve your issue. One of the most common problems in a clutch system is when the clutch slips while switching from the neutral gear.
The problem might happen a lot more when more people are seated in the cart as the clutch refuses to engage because of the added weight. This could be because the clutch is slipping from its designated position. You should check the belt and, if the belt is loose or too tight, this squeaking noise may be heard. Try replacing the belt to see if the problem is resolved. If the issue continues: Then you can try dismantling the clutch system to identify which part is causing the problem.
First, check that there is sufficient fluid in the clutch master cylinder. If the level is low, look for leaks at the master cylinder or slave cylinder, and rebuild or replace these cylinders as necessary.
Diagnosing Clutch Problems
If the level is okay and there are no leaks evident, bleed the system to ensure there is no air present. Check that the flexible hose has not deteriorated; watch to see that it does not expand in diameter while a colleague pushes the clutch pedal. When the clutch is engaged and your foot is off the pedal, the springs inside the clutch push the three parts together so that the engine and the transmission are connected and running at the same speed.
When you put your foot down, spring pulls the pressure plate away from the clutch plate so that the pressure plate and flywheel spin at different rates — this allows you to change gears. How long does a clutch last?
Clutch slipping on my Volkswagen Golf, what to do ?
The lifespan of a clutch is one question that is difficult to answer. There are lots of factors that influence how long it will last but generally, they are designed to last 50, tomiles. Often, they will do more than this if there has been regular servicing and maintenance on the car. But where you live and the type of driving you do can reduce the lifespan — for example, if you are in a city area and spend a lot of time in traffic!